Physical AI

From machine data to trusted AI

Autonomy programs rarely fail for lack of models. They fail because sensor, telemetry and simulation data are scattered, unversioned and untraceable. We design the data layer that fixes that.

What you get

Data domains and canonical models

One agreed model for machine, sensor, telemetry, jobsite, simulation and operational data, so teams stop rebuilding the same schema.

Data products with contracts

Each product has an owner, a schema, quality rules, freshness and access policy. Bad data fails loudly instead of reaching a model.

Lineage and provenance

From raw capture to curated dataset to trained model to deployed model. You can answer which data produced which result.

The data flywheel

Ingestion, curation, labeling, versioning and feedback from deployed models, designed as one loop rather than five projects.

Model lifecycle and evaluation

Train, fine-tune, evaluate, register, deploy and monitor, with an evaluation harness that blocks a worse model from shipping.

How an engagement runs

  1. 1. Weeks 1-2

    Discovery

    Current-state data landscape, stakeholders, and the three data products worth doing first.

  2. 2. Weeks 3-6

    Reference architecture

    Domains, canonical models, contracts, lineage and evaluation standards, reviewed with your platform leads.

  3. 3. Weeks 5-10

    Reference implementation

    Working pilots on public or approved data: a flywheel, a lifecycle with an evaluation gate, and a single-node GPU platform.

  4. 4. Weeks 11-12

    Handover

    Standards, an implementation plan for your platform teams, and knowledge-transfer sessions.

Scope, deliverables and acceptance are agreed in writing before we start. Pilots use public datasets with checked licenses or data you approve. Simulation output is labeled as simulation.

Evidence

Built

Semantic infrastructure at Yale

Led iKLEWS, an NSF-funded system over roughly 750,000 pages of ethnographic text: cloud pipeline, custom transformer models, an auto-indexing service and research APIs. Delivered in 12 months.

Built (core), designed (platform)

Provenance-first data platform

A governed extraction spine with human review, benchmarked on public datasets, inside a tiered platform design with schema registry, calibration, evaluation and a hash-chained audit log.

Built

Multi-agent platform for industrial operations

Quality, maintenance and energy agents over a real-time signal layer, with a shadow-mode validation design. The venture around it was wound down; the architecture remains.

Built

Edge computer vision for manufacturing

Object detection and tracking over conveyor video at the edge, feeding streaming analytics on Kubernetes using Spark. Architected and implemented for an on-demand manufacturer.

The physical-AI research canvases are public, and published research is on the research page and at Google Scholar.

What we do not do

  • Designing or operating multi-node GPU clusters and fabrics. We work from your requirements and hand off to the team or partner who owns that.
  • Production deployment of models onto machines or edge hardware.
  • Safety certification or ownership of the safety case.

Talk it through

A 30-minute conversation to agree what is in, what is out, and whether a reference architecture is the right first step.

Book a 30-minute conversation